High Pressure Die Casting
High speed injection (TFFM) combined with superior in-mold fluidity dramatically reduces trapped gas. Our unique process allows for hollow and weldable designs. Our capabilities allow us to achieve tight tolerances and thin wall thickness for less machining and weight reduction.
Sub-Frame
Lower Block
Inverter Case
Housing
Material
Aluminum
- Silafont36
- ADC10, 12, AZ91D, others
Magnesium
Zinc
Zinc
Finishes
- Chrome
- Anodized
- Paint
- Powder Coat
- Chemical Conversion
Features & Benefits
- Light Weight
- Magnesium Interior Frames/Housing
- Thin Wall Thickness to 1.0mm
- Hollow Design
- Weldable
- FSW- Friction Stir Welding
- Thermal Management
- Production Efficiencies
- Shortened Cycle Time
Equipment
- Up to 2500 ton
- Exceeds 20 machining centers
Process Capabilities
MAGMA mold flow analysis
CAE for in mold fluidity analysis for optimal design
CAE for in mold fluidity analysis for optimal design
TFFM (Transition Flow Filling Method) minimizes trapped gas
Controls gate speed and in-mold pressure